Moisturizer Manufacturing Plant

Complete Moisturizer Plant consists of following equipments,

1. Wax Phase Vessel
2. Water Phase Vessel
3. Manufacturing Vessel
4. Batch Storage Vessel
5. Twin Lobe type product transfer Pump
6. Positive displacement type Transfer Pump
7. Vacuum Pump
8. Interconnecting pipe line
9. Integrated Control Panel
10. Working Platform

Technical specifications: -

A. Wax Phase Vessel

Sr. no.	Description	Specifications
	TAG	Wax Phase Vessel
01	GENERAL SPECIFICATIONS
A	Function	To prepare wax phase require for Moisturizer manufacturing
B	Code	Built as per Good Engineering Practice and to comply cGMP standard
C	MOC	SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials.
D	Type	Cylindrical Vertical with bottom dish end and loose top lid.
E	Mounting	Vertical on Legs
02	PROCESS DETAILS & OPERATIONAL DATA
A	Operation Type	Batch
B	Fluid Handled in vessel	Pharmaceutical Moisturizer
C	Specific Gravity	0.8 gms/cc
D	Fluid Handled in Jacket	Hot Water / Raw water
E	Service	Phase preparation for Moisturizer preparation
F	Operating Temperature	20-80 deg. C
G	Operating Pressure	ATM
H	Operating pressure in Jacket	1.5 Kgs/cm2
I	Minimum Steerable Volume	25 % of Working Volume
J	Min. Temperature sensing Volume	20% of working Volume
03	MATERIAL OF CONSTRUCTION
A	Shell / Bottom / Top dish	SA 240 Gr. 316
B	Jacket	SA 240 Gr. 304
C	Stirrer Mounting Pad	SA 240 Gr. 316
D	Stirrer Shaft	SS 316
E	Gasket	Food grade Silicon
F	Nozzles	SS 316
G	Mechanical Seal Type	N/A
H	Baffles	SS 316
I	Monkey Ladder	SS 316
J	Legs Pipe	SS 304
K	Base plate	SS 304
L	Hardware ? Internal	SS 316
M	Hardware ? external	SS 304
N	Product outlet Valve type / MOC	Sanitary Design with 1 side flange an 1 side TC connection / SS 316
05	INSULATION AND CLADDING
A	Type of insulation	Mineral wool
B	Insulation Thickness	50 mm
C	Insulation cladding	SS 304, full welded
06	DRIVE AND AGITATOR DATA
A	Type of agitator	SILVERSON type / Propeller type as per requirement
B	Agitator Entry	Top Entry.
C	No. of Impeller	01
D	Impeller Dia	As per design
E	Shaft Dia.	As per design
G	Shaft Type	Solid
H	RPM	1440 RPM
I	No. of Baffles	01 No.
J	Motor Type	TEFC/Non FLP / 3Ph/415V/AC
L	Transmission	Direct Mounting
07	SURFACE FINISH
A	Product Contact Parts	220 grit mirror finish
B	Product non contact parts	180 Grit Matt finish
C	Mild Steel Surfaces	Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint ? IF APPLICABLE.

B. Water Phase Vessel

Sr. no.	Description	Specifications
	TAG	Wax Phase Vessel
01	GENERAL SPECIFICATIONS
A	Function	To prepare wax phase require for Moisturizer manufacturing
B	Code	Built as per Good Engineering Practice and to comply cGMP standard
C	MOC	SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials.
D	Type	Cylindrical Vertical with bottom dish end and loose top lid.
E	Mounting	Vertical on Legs
02	PROCESS DETAILS & OPERATIONAL DATA
A	Operation Type	Batch
B	Fluid Handled in vessel	Pharmaceutical Moisturizer
C	Specific Gravity	0.8 gms/cc
D	Fluid Handled in Jacket	Hot Water / Raw water
E	Service	Phase preparation for Moisturizer preparation
F	Operating Temperature	20-80 deg. C
G	Operating Pressure	ATM
H	Operating pressure in Jacket	1.5 Kgs/cm2
I	Minimum Steerable Volume	25 % of Working Volume
J	Min. Temperature sensing Volume	20% of working Volume
03	MATERIAL OF CONSTRUCTION
A	Shell / Bottom / Top dish	SA 240 Gr. 316
B	Jacket	SA 240 Gr. 304
C	Stirrer Mounting Pad	SA 240 Gr. 316
D	Stirrer Shaft	SS 316
E	Gasket	Food grade Silicon
F	Nozzles	SS 316
G	Mechanical Seal Type	N/A
H	Baffles	SS 316
I	Monkey Ladder	SS 316
J	Legs Pipe	SS 304
K	Base plate	SS 304
L	Hardware ? Internal	SS 316
M	Hardware ? external	SS 304
N	Product outlet Valve type / MOC	Sanitary Design with 1 side flange an 1 side TC connection / SS 316
05	INSULATION AND CLADDING
A	Type of insulation	Mineral wool
B	Insulation Thickness	50 mm
C	Insulation cladding	SS 304, full welded
06	DRIVE AND AGITATOR DATA
A	Type of agitator	SILVERSON type / Propeller type as per requirement
B	Agitator Entry	Top Entry.
C	No. of Impeller	01
D	Impeller Dia	As per design
E	Shaft Dia.	As per design
G	Shaft Type	Solid
H	RPM	1440 RPM
I	No. of Baffles	01 No.
J	Motor Type	TEFC/Non FLP / 3Ph/415V/AC
L	Transmission	Direct Mounting
07	SURFACE FINISH
A	Product Contact Parts	220 grit mirror finish
B	Product non contact parts	180 Grit Matt finish
C	Mild Steel Surfaces	Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint - IF APPLICABLE

C. Manufacturing Vessel

Sr. no.	Description	Specifications
	TAG	Moisturizer Manufacturing Vessel
01	GENERAL SPECIFICATIONS
A	Function	To prepare Moisturizer
B	Code	Built as per Good Engineering Practice and to comply cGMP standard
C	MOC	SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials.
D	Type	Cylindrical Vertical with bottom dish end welded and top dish end with body flange
E	Mounting	Vertical on stand.
02	PROCESS DETAILS & OPERATIONAL DATA
A	Operation Type	Batch
B	Fluid Handled in vessel	Pharmaceutical Moisturizer
C	Specific Gravity	0.8 gms/cc
D	Fluid Handled in Jacket	Hot Water / Raw water
E	Service	Preparation of Moisturizer
F	Operating Temperature	4 to 80 Deg. C
G	Operating Pressure	FV to ATM Kgs/cm2
H	Operating pressure in Jacket	1.5 Kgs/cm2
I	Minimum Steerable Volume	25 % of Working Volume
J	Min. Temperature sensing Volume	20% of working Volume
03	MATERIAL OF CONSTRUCTION
A	Shell / Bottom / Top dish	SA 240 Gr. 316
B	Jacket	SA 240 Gr. 304
C	Stirrer Mounting Pad	SA 240 Gr. 316
D	Stirrer Shaft	SS 316
E	Gasket	Food grade Silicon
F	Nozzles	SS 316
G	Mechanical Seal Type	N/A
H	Baffles	SS 316
I	Hardware ? Internal	SS 316
J	Hardware ? external	SS 304
K	Product outlet Valve type / MOC	Sanitary Design with 1 side flange an 1 side TC connection / SS 316
05	INSULATION AND CLADDING
A	Type of insulation	Mineral wool
B	Insulation Thickness	50 mm
C	Insulation cladding	SS 304, full welded
06	DRIVE AND AGITATOR DATA
A	Type of agitator	Semi Contra Type with top entry homogenizer
B	Agitator Entry	Top Entry for Semi Contra & Homogenizer
C	No. of Agitator	01
D	Agitator Design	As per design
E	Shaft Dia.	As per design
G	Shaft Type	Solid
H	RPM	20- 70 for Semi Contra Agitator ( Varable through VFD) & 1440 for Homogenizer
I	No. of Fix Baffles	As per design
J	Motor Type	TEFC/Non FLP / 3Ph/415V/AC
K	Transmission	Rigid Coupling for shaft joint inside the vessel and Flexible coupling for gear box ? agitator shaft. Motor to Gear Box ? direct couple
L	Shaft Sealing	Single Dry seal for top agitator ( Leak proof / Hi Fab Make) & Double cartridge water cooled type for homogenizer ? SIGMA / Techno-Seal Make
		Water Flow detection sensor for double cartridge seal shall be provided which will trip the motor, if the water flow to the sensor is stopped.
M	Gear Box for Main Drive	Worm reduction type
N	Bearing Housing	SS 304 Bearing housing with heavy duty Taper roller bearings ? 02 nos.
O	Drive Stool assembly	SS 304 stool with 20 thick SS 304 Flanges
P	Agitator PAD Plate	Solid SS 316 ? 25 mm thick * 250 Dia.
Q	Scrapper Blades	02 Nos. Floating type PTFE scrapper blades shall be provided to cover total wall surfaces of the mixing vessel.
R	TOP Dish Lifting	By means of 02 nos. hydraulic cylinders and power pack unit.
S	Host Burst check valve	Will Be provided which will not allow the lifted load to come down in case the hydraulic hose pipe burst or any leakages from hose pipe / joint.
07	SURFACE FINISH
A	Product Contact Parts	220 grit mirror finish
B	Product non contact parts	180 Grit Matt finish
C	Mild Steel Surfaces	Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint	If applicable

D. INTER CONENCTING PIPE LINES

Inter connecting pipe line provided as under;

1. From wax phase vessel to manufacturing vessel through inline type conical filter
2. From water phase vessel to manufacturing vessel through inline type conical filter

All interconnecting pipe lines are internally electro polished and with TC joints for easy in cleaning

E. WATER RING TYPE VACUUM PUMP

1. PUMP TYPE : Water Ring type
2. Model : Standard
3. MOC : C. I.

F. INTEGRATED CONTROL PANEL

SS 304 power panel, which shall be mounted on service floor consisting of require switch gears and fuses. SS 304 Operating panel mounted near the equipment inside the production area, consisting of following controls

• Main Drive motor ON OFF for wax phase vessel with motor ON indication.
• DTIC for wax phase vessel
• Main Drive motor ON OFF for water phase vessel with motor ON indication.
• DTIC for water phase vessel.
• Main Drive motor ON-OFF for manufacturing vessel with motor ON indication.
• POT for RPM variation for semi contra agitator.
• Main drive ON-OFF for homogenizer motor with motor ON indication.
• Timer for homogenizer motor.
• Vacuum pump ON OFF.
• Steam ON-OFF selector switch for all jacketed vessels.
• Total process timer.

SAFETY FEATURES

• Water flow sensor for mechanical seal of bottom entry homogenizer.
• Single phase preventer.
• Over Load relay for motor overloading protection.
• Heat Extraction fan and ventilation filter in power panel.
• Emergency OFF in operating panel.

Note: Cable between power panel to control panel and from power panel to respective motors are not in our scope of supply.

01	GENERAL POINTS
A	All product contact parts shall be of SS 316 & non contact parts shall be of SS 304, unless otherwise specified
B	All electrical shall be of non FLP construction.
C	All electrical switch gears shall be of C&S / L&T / Siemens make
02	DOCUMENTS
A	FDS	Provided immediate up on receipt of order
B	DQ	Provided immediate up on receipt of order
C	Drawing for approval	Provided immediate up on receipt of order
D	Final As built Drawing	Provided along with machine dispatch
E	IQ / OQ / PQ	Provided along with machine dispatch
F	O&M Manual	Provided along with machine dispatch
G	MTR	Provided along with machine dispatch
H	RM test certificates	Provided along with machine dispatch
I	Bought out items test certificates	Provided along with machine dispatch
J	Electrical Diagram	Provided along with machine dispatch
K	Internal Trial report	Provided along with machine dispatch
L	Warrantee Certificate	Provided along with machine dispatch	In our format
M	FAT file / report	Provided before FAT
N	SAT file / report	Provided along with machine dispatch

Batch Size

• Available model 20 KG to 10,000KG working Capacity.
• Working capacity is customized as per customer’s requirement. APPLEPACK can provide more than 10,000kgs capacity model also.