Apple Pack is Global Leader for process equipment’s plant and machines including Tooth Paste Manufacturing Plant , Toothpaste manufacturing equipment , Toothpaste Making Machine , also manufacturing of ointment & cream main assembly and parts for ointment plant consist Wax heating vessel, Water melting vessel, Manufacturing vessel, Storage Vessel, Interconnecting pipeline etc. ointment manufacturing plant, cream manufacturing plant, lotion manufacturing plant, toothpaste manufacturing plant, gel manufacturing plant and cream manufacturing plant, multimixer plant, shampoo manufacturing plant, semi-solid emulsions.

• Hydraulic lifting on manufacturing vessel top dish to facilitate product recovery, easier and faster.
• recirculation feature can accommodate smaller batch sizes along with the bigger ones – Optional.
• Fully automated, with highly intuitive software, in compliance to 21 CFR Part 11
• Available Capacities: 20 Kg to 10000 kgs.

• Special Designed Contra of agitator blades mixing systems.
• Automatic system of all operations.
• Highly Efficient heating and cooling performance of full plant
• Perfect particles and droplet size controlling
• Product Batch to batch repeatability
• Energy efficient (Heating / cooling / homogenizing / mixing)
• High efficiency mixers

Toothpaste manufacturing plant with main manufacturing vessel Contra Mixer. Contra Mixer principle of Contra rotation of Blades for simultaneous beating and scraping operation.

Toothpaste Manufacturing Plant by Applepack Technologies

Applepack Technologies is a leading manufacturer of toothpaste manufacturing plants designed to produce high-viscosity, semi-solid emulsions like toothpaste and other similar products. Our toothpaste production systems are fully customized to meet the specific needs of our clients and comply with cGMP (current Good Manufacturing Practices) and ASME BPE (Bioprocess Equipment) guidelines for aseptic manufacturing. With batch sizes ranging from 5 kg to 10,000 kg, our plants are suitable for both small-scale and large-scale production.

Our toothpaste manufacturing plant includes a full range of process vessels, automation, and all necessary peripherals such as suction pumps, CIP/SIP systems, and filling line interfaces to streamline and optimize the production process.

Key Features of Our Toothpaste Manufacturing Plant

1. Jacketed Manufacturing Vessel with Anchor Type Agitator

   • Function: This is the main vessel where the toothpaste ingredients are blended together. The anchor-type agitator ensures thorough mixing while preventing any material from sticking to the walls of the vessel.
   • Temperature Control: The vessel is equipped with a jacket that provides efficient heating and cooling, which is essential for maintaining the correct viscosity during the manufacturing process.

2. Jacketed Wax Phase Vessel

   • Function: This vessel is used for mixing the oil and wax-based ingredients, ensuring uniform composition and high solubility at the required temperatures.
   • Temperature Control: The jacket ensures that the wax phase is heated to the right temperature for proper solubilization of ingredients.

3. Jacketed Water Phase Vessel

   • Function: Used for the preparation of water-based ingredients and mixing them uniformly with water or a similar solvent.
   • Vacuum Suction: The vessel includes a vacuum suction system to minimize contamination during the mixing process and to help with adding solid ingredients without introducing air.

4. Storage Vessel

   • Function: The final product is transferred to the storage vessel once it reaches the desired consistency and formulation. The flush-bottom diaphragm valve minimizes product holdup and maximizes product recovery.

5. Vacuum Pump

   • Function: Ensures removal of air and gases that may cause product degradation or result in unwanted texture, ensuring a smooth, high-quality toothpaste product.

6. Transfer Pump

   • Function: Efficiently transfers the product between different vessels or to the filling stations, ensuring smooth flow and minimal contamination.

7. Meter-in Pump for Filling Station Integration

   • Function: Allows for precise control of the amount of toothpaste being transferred to the filling line, ensuring accurate packaging and minimizing waste.

8. Control Panel

   • Function: The central control unit for managing the operations of the entire plant. The panel is made of SS304 grade material for durability and features safety systems like emergency stop and mains supply indicators.
   • Automation: The system can be automated using PLC/SCADA-based systems, with recipes and cycles designed according to customer needs.

9. Interconnecting Pipeline

   • Function: Links the various vessels and equipment in the system, allowing for smooth product transfer between phases. The pipeline is designed with tri-clamp connections for easy cleaning and compliance with cGMP standards.

10. Working Platform

    • Function: Provides easy access to plant components for operators, enhancing safety and efficiency during operation and maintenance.

11. CIP and SIP Modules

    • Function: The Clean-in-Place (CIP) and Sterilize-in-Place (SIP) systems ensure hygienic conditions by allowing the plant components to be cleaned and sterilized without disassembly.
    • 100% Drain Capability: Ensures that all cleaning and sterilization solutions are fully drained, preventing contamination and ensuring the integrity of the toothpaste product.

12. Automated Product Transfer

    • Function: The automated system helps transfer the product between various stages of production with minimal human intervention, enhancing both efficiency and safety.

13. Automatic Temperature Control with PID

    • Function: The plant uses PID (Proportional-Integral-Derivative) control systems to regulate and maintain the temperature during processing, ensuring that the product remains within the desired range for optimal viscosity and texture.

14. Load Cells

    • Function: Load cells provide precise measurement of the batch weight, ensuring that all ingredients are added in accurate quantities, leading to consistent product quality.

15. SCADA System Architecture (Optional)

    • Function: The Supervisory Control and Data Acquisition (SCADA) system allows for real-time monitoring and control of the entire toothpaste manufacturing plant from a remote location.
    • Benefits: SCADA provides enhanced operational oversight, data logging, and remote troubleshooting capabilities.

Benefits of the Applepack Toothpaste Manufacturing Plant

1. Efficient Recirculation Loops: Short and long loops depending on batch size to optimize mixing and ingredient dispersion.

2. Contra Agitator for Efficient Mixing: The contra agitator ensures efficient mixing of high-viscosity toothpaste formulations, providing consistent results in each batch.

3. Variable High Shear Processing: The system supports variable high-shear processing, which is essential for creating smooth, consistent toothpaste with fine particle distribution.

4. Complete CIP & SIP System: The system features a Clean-In-Place (CIP) and Sterilize-In-Place (SIP) module with 100% drain capability, ensuring maximum hygiene and reducing contamination risks.

5. Customized Recipe Cycles: We have in-house programming expertise to design customized recipe cycles tailored to your specific toothpaste formulations, ensuring flexibility and product quality.

6. Automation According to 21 CFR Part 11: The plant can be fully automated and complies with 21 CFR Part 11 standards, ensuring data integrity and traceability for compliance in regulated environments.

7. Reduced Batch Processing Time: Efficient mixing, heating, and emulsifying systems ensure reduced batch times, which improves throughput and productivity.

8. Consistent Product Composition: Our plant ensures uniform product consistency across different batches, which is critical for maintaining product quality and meeting customer expectations.

Manufacturing the best equipment for your production – Applepack Equipment is the pioneer in the manufacturing of Toothpaste Plant in India

• Toothpaste
• Shaving Cream
• Gel
• Denture Adhesives

Manufacturing the best equipment for your production – TOOTHPASTE / GEL MANUFACTURING PLANT

With over 30 years of experience in delivering product and process solutions, Our products and process solutions deliver the highest lifecycle value to our customers.