Mayonnaise Making Machine Mixers, Toothpaste Mixer, Contra Mixer, Paste Mixer
Toothpaste Mixer, Contra Mixer, Paste Mixer, Mayonnaise Making Machine MixersWe manufacture Mayonnaise Mixers machine, inline humanizer and storage for small-scale and large-scale productions of Mayonnaise, making flawless, quality blends that preserves the feel of a homey kitchen recipe.
Important Ingredients of Mayo with Consistent Product Quality and Stability
Mayonnaise is an oil-in-water emulsions usually containing a minimums of 65% vegetables oil up to more than 74%. Aside from oil & water, its mixting contains vinegar, spices, flavors such as sugar, salt and mustard and stabilizers in the following proportions:
Component |
Viscosity |
Purpose |
Percentage |
Vegetable oil |
0.0398 Pa·s |
Emulsion and stabilizer |
78.5% |
Vinegar white (10%) or lemon juice |
12-15 cps |
PH regulator and as flavor; intensely influences microbiological stability |
3.8% |
Water |
1 cp |
Emulsion |
11.6% |
Sugar |
6.22 cp |
Flavor/nutritive carbohydrate sweetener |
1.8% |
Salt |
– |
Flavor |
1.2% |
Spices (mustard, onion. etc.) |
70,000 cps |
Flavor |
0.3% |
Dried egg yolk solids |
About 23,000 cps |
Emulsifier |
2.8% |
The Manufacturing Process – Mayonnaise Making Machine Mixers, Toothpaste Mixer, Contra Mixer, Paste Mixer
We can see from the above formulation that the ingredients have varying viscosities that would place major considerations in the overall design and manufacture of a Mayonnaise mixer. Proper mixing of Mayonnaise ingredients is detrimental in making good end-products, thus a predetermined type of mixer, its speed, number of agitators and number of blades and the manner of how it would be mixed are paramount in making a homogenous mix.
Upon starting the production, the following procedures are commonly followed in Mayonnaise production:
- First, the egg yolk is mixed in the water and one-third of the vinegar is added.
- The ingredients are mixed in the vessel and made sure that they are properly dispersed and hydrated before oil is added in the next stage.
- Mixing is continuous while the oil is added until the mixture reaches a high viscosity.
- The temperature during this process, called “cold process” should not rise above 5°C.
- Vinegar and the oil are further added slowly.
- The “hot process” uses temperatures of 70°C and warm filling.
The Solution
- With Applepack’s top-of-the-line R&D laboratories and analysts, Mayonnaise Making Mixer is way better than conventional mixers. The unit is capable of carrying out the entire mayonnaise
- Production process, including rapid preparation of premixes, hydration of thickening and stabilizing agents and preparation of the final oil-in-water emulsion.
- Ginhong’s inline mixer circulates the water through the system.
- The egg yolk is added to the vessel. For powdered eggs, it is rapidly wetted out and dispersed into the high velocity liquid stream.
- The remaining aqueous phase ingredients are then added to the vessel or via the powder feed hopper depending on batch size and powder characteristics.
- Ingredients are thoroughly mixed, dispersed and hydrated through the powerful mixer blades.
- The oil is added to mixture at a controlled, timely state just enough per second to stabilize the solution.
- The ingredients pass into the work head of the Mayonnaise Mixer, where they are subjected to intense high shear.
- This finely disperses the oil into the aqueous phase, immediately forming an emulsion. The vinegar (and lemon juice) is added together with the last of the oil.
- Recirculation of the product continues to ensure a uniform consistency as the viscosity rises.
- After a short recirculation period the mayonnaise manufacturing process is completed and the finished product is discharged.
We specialized mixing equipment Manufacturing company.
Apple Pack Process Equipment company has become a world market leader in Manufacturing plant , mixing & stirring technology.
The reason that why choose Applepack Equipment as your mixer machine & equipment manufacturer.
- Unique design: Whether you need a standard mixer or request to customize a unique machine according to your mixing requirements, Applepack Equipment can help design it for you.
- Stable quality :Quality is the life of a company. Applepack Equipment regards product quality as our life. The company culture requests every worker to treat each mixer as a piece of art.
- Superb service :Customer is the king. Applepack Equipment cherishes every contact from our customers. Wherever and whenever you’re from, our intensive care is always the same.
- Competitive cost :Applepack Equipment can provide you with a mixer or blender with stable quality and lower cost to help you obtain greater benefits and competitive advantages.
- Fast delivery : We’d love to help if you’re urgent to receive the mixer machine. Applepack Equipment can overwork to finish your mixer machinery if you have special requirements on delivery time.
- Good reputation :As a responsible Mixers supplier, Applepack Equipment has gained an excellent reputation in this industry by providing customers with high-quality machines and perfect services.
We are equipment manufacturing companies in Gujarat and Indian Territories, complete turnkey solutions on equipment and machineries. We caters our services to industries like :
- Pharmaceuticals
- API and Bulk Drugs
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- Ayurveda and Herbal Product Manufacturing
- Chemical and Specialty Chemical
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We make customized systems with solutions as per customer requirement.
30 years’ experience on manufacturing mixers, PLANT, mixing & stirring technology.
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