Gel Manufacturing Plant
| Sr. no. | Description | Specifications | Confirmation Status |
| TAG | GEL Manufacturing Vessel | ||
| 01 | GENERAL SPECIFICATIONS | ||
| A | Function | To prepare GEL | |
| B | Code | Built as per Good Engineering Practice and to comply cGMP standard | |
| C | MOC | SS 316 contact parts and SS 304 non-contact parts. Heavy parts and structures shall be cladded with SS 304 materials. | |
| D | Type | Cylindrical Vertical with bottom dish end welded and top dish end with body flange. Top dish lifting by hydraulic cylinders. Manual container tilting arrangement to discharge the materials. | |
| E | Mounting | Vertical on stand. | |
| 02 | PROCESS DETAILS& OPERATIONAL DATA | ||
| A | Operation Type | Batch | |
| B | Fluid Handled in vessel | CTC | |
| C | Specific Gravity | 1.0 gms/cc | |
| D | Fluid Handled in Jacket | Hot Water / Raw water | |
| E | Service | Preparation of GEL | |
| F | Operating Temperature | 4 to 80 Deg. C | |
| G | Operating Pressure | FV to ATMKgs/cm2 | |
| H | Operating pressure in Jacket | 2.5Kgs/cm2 | |
| I | Minimum Steerable Volume | 25 % of Working Volume | |
| J | Min. Temperature sensing Volume | 20% of working Volume | |
| 03 | MATERIAL OF CONSTRUCTION | ||
| A | Shell / Bottom / Top dish | SA 240 Gr. 316 | |
| B | Jacket | SA 240 Gr. 304 | |
| C | Stirrer Mounting Pad | SA 240 Gr. 316 | |
| D | Stirrer Shaft | SS 316 | |
| E | Gasket | Food grade Silicon | |
| F | Nozzles | SS 316 | |
| G | Mechanical Seal Type | Single Dry Seal | |
| H | Baffles | SS 316 | |
| I | Hardware - Internal | SS 316 | |
| J | Hardware - external | SS 304 | |
| K | Product outlet Valve type / MOC | Sanitary Design with 1 side flange an 1 side TC connection / SS 316 | |
| 04 | INSULATION AND CLADDING | ||
| A | Type of insulation | Rock wool | |
| B | Insulation Thickness | 50 mm | |
| C | Insulation cladding | SS 304, full welded | |
| 05 | DRIVE AND AGITATOR DATA | ||
| A | Type of agitator | Open Cage type agitator with top entry homogenizer | |
| B | Agitator Entry | Top Entry | |
| C | No. of Agitator | 01 | |
| D | Agitator Design | As per design | |
| E | Shaft Dia. | As per design | |
| G | Shaft Type | Solid | |
| H | RPM | 20- 70 for Cage type Agitator ( Variable through VFD) & 1440 for Homogenizer | |
| I | No. of Fix Baffles | As per design | |
| J | Motor Type | TEFC/Non FLP / 3Ph/415V/AC | |
| K | Motor HP | 1.0 HP/1440 RPM / Flange Mounted / Non FLP | For Main Drive |
| 0.75 HP/1440 RPM / Flange Mounted / Non FLP | For Homogenizer | ||
| L | Transmission | Rigid Coupling for shaft joint inside the vessel and Flexible coupling for gear box - agitator shaft. Motor to Gear Box - direct couple | |
| Direct couple for homogenizer motor | |||
| M | Shaft Sealing | Single Dry seal for top agitator & Double cartridge water cooled type for homogenizer | Seal Faces TC v/s TC |
| Water Flow detection sensor for double cartridge seal shall be provided which will trip the motor, if the water flow to the sensor is stopped. | |||
| N | Gear Box for Main Drive | Worm reduction type | |
| O | Bearing Housing | SS 304 Bearing housing with heavy duty Taper roller bearings - 02 nos. | |
| P | Drive Stool assembly | Stainless Steel 304 | |
| Q | Agitator PAD Plate | Stainless Steel 304 with SS 316 bushing. | |
| R | Scrapper Blades | 02 Nos. Floating type PTFE scrapper blades shall be provided to cover total wall surfaces of the mixing vessel. | |
| S | TOP Dish Lifting | By means of hydraulic cylinder and power pack unit. | |
| T | Power Pack motor | 0.5 HP / 1440 rpm / 3 Ph / 415 VAC / 50 hz / Non FLP | |
| U | Host Burst check valve | Will Be provided which will not allow the lifted load to come down in case the hydraulic hose pipe burst or any leakages from hose pipe / joint. | |
| 06 | SURFACE FINISH | ||
| A | Product Contact Parts | 220 grit mirror finish | |
| B | Product non contact parts | 180 Grit Matt finish | |
| C | Mild Steel Surfaces | Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint | If applicable |
A. VACUUM PUMP
- PUMP TYPE : Reverse compressor type dry vacuum pump.
- Model : Standard
- MOC : C. I.
- Mounting : Inside the support structure
SAFETY FEATURES
- Water flow sensor for mechanical seal of bottom entry homogenizer.
- Single phase preventer.
- Over Load relay for motor overloading protection.
- Heat Extraction fan and ventilation filter in power panel.
- Emergency OFF in operating panel.
Batch Size
- Available model 20 KG to 10,000KG working Capacity.
- Working capacity is customized as per customer’s requirement. APPLEPACK can provide more than 10,000kgs capacity model also.
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For more details or product enquiry, please write to us at info@applepackprocess.com