Hair Oil Manufacturing Plant
- RAW OIL STORAGE TANK
- HAIR OIL MIXER – Non Jacketed
- HAIR OIL STORAGE TANKS
- FILTER PRESS
- TWIN LOBE TYPE TRANSFER PUMP FOR FINAL PRODUCT
TECHNICAL SPECIFICATIONS: -
RAW OIL STORAGE TANK
Sr. no. | Description | Specifications |
TAG | Storage Vessel | |
01 | GENERAL SPECIFICATIONS | |
A | Function | Storage Vessel |
B | Code | ASME SECVIII DIV.1 |
C | MOC | IS 2062 |
D | Type | Cylindrical, Vertical Flat bottom with conical top |
E | Mounting | Vertical floor supported |
02 | PROCESS DETAILS & OPERATIONAL DATA | |
A | Operation Type | BATCH Type |
B | Fluid Handled in vessel | Client to confirm |
C | Specific Gravity | Client to confirm |
03 | MATERIAL OF CONSTRUCTION | |
A | Shell / Bottom Dish / Top lid | IS 2062 |
B | Lifting Lugs | Mild Steel |
C | Gasket | PTFE Teflon enveloped non asbestos |
D | Flange | Mild Steel |
E | Nozzles Pipe | SA 106 Gr. B Seamless |
F | Shell Stiffener | IS 2062 Gr. B |
G | Railing & ladder | Mild Steel |
J | Nut & Bolts | Mild Steel |
K | Earthing Boss | Mild Steel -02 Nos |
04 | NOZZLES | |
A | 450 NB | Manhole |
B | 50 | On top with dip pipe |
C | 50 | Drain at bottom-02 nos |
D | 80 | Drain at bottom with sump & dip pipe-02 nos |
E | 50 | Local vent on top |
F | 50 | On top with dip pipe |
G | 80 | On top inlet |
H | 80 | On top inlet-2 Nos |
05 | SURFACE FINISH | |
A | Mild Steel Surfaces | Two Coat of red oxide primer. |
HAIR OIL MIXER – Non Jacketed
Sr. no. | Description | Specifications |
TAG | Hair Oil manufacturing | |
01 | GENERAL SPECIFICATIONS | |
A | Function | Preparation of Hair Oil |
B | Code | Built as per Good Engineering Practice and to comply cGMP standard |
C | MOC | SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials. |
D | Type | Cylindrical Vertical with dished type top & bottom |
E | Mounting | Vertical on Legs |
02 | PROCESS DETAILS & OPERATIONAL DATA | |
A | Operation Type | Batch |
B | Fluid Handled in vessel | Hair Oil |
C | Specific Gravity | 0.9 gms / cc |
D | Fluid Handled in Jacket | N/A |
E | Service | Hair Oil Preparation |
F | Operating Temperature | 25-75 deg. C |
G | Operating Pressure | ATM |
H | Operating pressure in Jacket | N/A |
03 | MATERIAL OF CONSTRUCTION | |
A | Shell / Bottom Dish / Top Dish | SS 316 |
B | Jacket | N/A |
C | Stirrer Mounting Pad | SS 316 |
D | Stirrer Shaft | SS 316 |
E | Gasket | Food grade Silicon |
F | Nozzles | SS 316 |
G | Baffles | SS 316 |
H | Legs Pipe | SS 304 |
I | Base plate | SS 304 |
J | Hardware ? Internal | SS 316 |
K | Hardware ? external | SS 304 |
L | Product outlet Valve type / MOC | Sanitary Design with TC connection / SS 316 |
04 | DRIVE AND AGITATOR DATA | |
A | Type of agitator | Pitch Blade turbine type |
B | Agitator Entry | Top Entry. |
C | No. of Impeller | 02 |
D | Impeller Dia | As per design |
E | Shaft Dia. | As per design |
G | Shaft Type | Solid |
H | RPM | 100 - 200 RPM by means of Variable frequency drive. |
I | No. of Baffles | 01 |
J | Motor Type | TEFC/Non FLP / 3Ph/415V/AC |
K | Motor HP | 5.0 H.P. |
L | Transmission | Direct Mounting |
06 | SURFACE FINISH | |
A | Product Contact Parts | 220 grit mirror finish |
B | Product non contact parts | 180 Grit Matt finish |
C | Mild Steel Surfaces | Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint |
07 | GENERAL POINTS | |
A | All product contact parts shall be of SS 316 & non contact parts shall be of SS 304, unless otherwise specified | |
B | All electrical shall be of non FLP construction. | |
C | All electrical switch gears shall be of C&S / L&T / Siemens make |
HAIR OIL STORAGE TANKS
Sr. No. | Description | Specifications |
1. | GENRAL DESCRIPTION | |
A | Function | Storage of processed Hair Oil |
B | Code | Built as per Good Engineering Practice and to comply cGMP |
C | MOC | SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials. |
D | Description | Vertical, cylindrical with conical bottom Loose Top Lid. Leg Supports Without any jacket |
E | Vessel Type | Cylindrical vertical with Conical bottom & Loose top Lid. |
Process and Operation Data | ||
A | Fluid Handled in Vessel | Hair Oil |
B | Service | Hair Oil Storage |
C | Design Temp. | ATM |
D | Operating Temp. | ATM |
E | Operating Pressure of Vessel | ATM + Static |
F | Operating Type | Batch |
SURFACE FINISH | ||
A | Internal Finish | Mirror 240 Grit |
B | External Finish | Matt 180 Grit |
DOCUMENT | ||
A | Drawing Approval | Drawing Will be submitted for approval before commencement of fabrication activities. Nozzle orientation shall be as per approved drawing. |
B | Document List | As- Built Drawing Material Test certificates Brought out material certificates Warrantee certificate |
FILTER PRESS
SR. NO. | DESCRIPTION | SPECIFICATIONS | RE MARKS | |
01 | GENERAL | |||
A | SERVICE | Filtration of process materials | ||
B | DUTY | Continuous type | ||
C | MOUNTING | Vertical on trolley | ||
D | LOCATION | Inside the room | ||
E | MODEL | CGMP | ||
F | APPLICATION | Pharmaceuticals, API, Bulk Drugs and all Liquid processing industries | ||
02 | OPERATING & DESIGN CONDITIONS | |||
A | FEED MATERIALS | To be confirm by client | ||
B | BULK DENSITY | To be confirm by client | To be confirm by client | |
C | OPERATING TEMPERATURE | 60 Deg. C | ||
D | OPERATING PRESSURE | 3.0 Kgs/cm2 | ||
E | DESIGN TEMPERATURE | 100 DEG. C | ||
03 | MATERIAL OF CONSTRUCTIONS | |||
A | PRODUCT CONTACT PARTS | SS 316 | ||
B | NON CONTACT PARTS | SS 304 | ||
C | FILTER PADS | P.P. | ||
D | GASKET | FGN | ||
E | TROLLEY WHEEL | PU WHEELS WITH SS BRACKET | ||
04 | DRIVE MECHANISM | |||
A | PUMP TYPE | CENTRIFUGAL TYPE | ||
05 | OPTIONALS | |||
A | FLP construction | |||
B | Tailor made construction | |||
06 | GENERAL POINTS | |||
A | All product contact parts shall be of SS 316 & non contact parts shall be of SS 304, unless otherwise specified |
TWIN LOBE TYPE TRANSFER PUMP FOR FINAL PRODUCT
- PUMP TYPE : TWIN lobe
- MODEL : Sanitary Design, GMP Model
- Contact Parts : SS 316
- Mounting : On Trolley with wheels.
Batch Size
- Available model 50 L to 10,000L working Capacity.
- Working capacity is customized as per customer’s requirement. APPLEPACK can provide more than 10,000L capacity model also.
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Qualification Document with our Turnkey project you will get:
Design Qualification,
Installation Qualification,
Operation Qualification,
Performance Qualification
Test Certificates of Material
FAT certificate, PMI Test carried at various levels, Calibration Certificate, Electrical Wiring Diagram, etc.
Working/ Safety & Maintenance Manual.