Ointment Manufacturing Plant
Complete OINTMENT Plant consists of following equipments,
- Wax Phase Vessel
- Water Phase Vessel
- Manufacturing Vessel
- Batch Storage Vessel
- Twin Lobe type product transfer Pump
- Positive displacement type Transfer Pump
- Vacuum Pump
- Interconnecting pipe line
- Integrated Control Panel
- Working Platform
Technical specifications: -
A. Wax Phase Vessel
| Sr. no. | Description | Specifications |
| TAG | Wax Phase Vessel | |
| 01 | GENERAL SPECIFICATIONS | |
| A | Function | To prepare wax phase require for OINTMENT manufacturing |
| B | Code | Built as per Good Engineering Practice and to comply cGMP standard |
| C | MOC | SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials. |
| D | Type | Cylindrical Vertical with bottom dish end and loose top lid. |
| E | Mounting | Vertical on Legs |
| 02 | PROCESS DETAILS & OPERATIONAL DATA | |
| A | Operation Type | Batch |
| B | Fluid Handled in vessel | Pharmaceutical OINTMENT |
| C | Specific Gravity | 0.8 gms/cc |
| D | Fluid Handled in Jacket | Hot Water / Raw water |
| E | Service | Phase preparation for OINTMENT preparation |
| F | Operating Temperature | 20-80 deg. C |
| G | Operating Pressure | ATM |
| H | Operating pressure in Jacket | 1.5 Kgs/cm2 |
| I | Minimum Steerable Volume | 25 % of Working Volume |
| J | Min. Temperature sensing Volume | 20% of working Volume |
| 03 | MATERIAL OF CONSTRUCTION | |
| A | Shell / Bottom / Top dish | SA 240 Gr. 316 |
| B | Jacket | SA 240 Gr. 304 |
| C | Stirrer Mounting Pad | SA 240 Gr. 316 |
| D | Stirrer Shaft | SS 316 |
| E | Gasket | Food grade Silicon |
| F | Nozzles | SS 316 |
| G | Mechanical Seal Type | N/A |
| H | Baffles | SS 316 |
| I | Monkey Ladder | SS 316 |
| J | Legs Pipe | SS 304 |
| K | Base plate | SS 304 |
| L | Hardware - Internal | SS 316 |
| M | Hardware - external | SS 304 |
| N | Product outlet Valve type / MOC | Sanitary Design with 1 side flange an 1 side TC connection / SS 316 |
| 05 | INSULATION AND CLADDING | |
| A | Type of insulation | Mineral wool |
| B | Insulation Thickness | 50 mm |
| C | Insulation cladding | SS 304, full welded |
| 06 | DRIVE AND AGITATOR DATA | |
| A | Type of agitator | SILVERSON type / Propeller type as per requirement |
| B | Agitator Entry | Top Entry. |
| C | No. of Impeller | 01 |
| D | Impeller Dia | As per design |
| E | Shaft Dia. | As per design |
| G | Shaft Type | Solid |
| H | RPM | 1440 RPM |
| I | No. of Baffles | 01 No. |
| J | Motor Type | TEFC/Non FLP / 3Ph/415V/AC |
| L | Transmission | Direct Mounting |
| 07 | SURFACE FINISH | |
| A | Product Contact Parts | 220 grit mirror finish |
| B | Product non contact parts | 180 Grit Matt finish |
| C | Mild Steel Surfaces | Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint - IF APPLICABLE. |
B. Water Phase Vessel
| Sr. no. | Description | Specifications |
| TAG | Wax Phase Vessel | |
| 01 | GENERAL SPECIFICATIONS | |
| A | Function | To prepare wax phase require for OINTMENT manufacturing |
| B | Code | Built as per Good Engineering Practice and to comply cGMP standard |
| C | MOC | SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials. |
| D | Type | Cylindrical Vertical with bottom dish end and loose top lid. |
| E | Mounting | Vertical on Legs |
| 02 | PROCESS DETAILS & OPERATIONAL DATA | |
| A | Operation Type | Batch |
| B | Fluid Handled in vessel | Pharmaceutical OINTMENT |
| C | Specific Gravity | 0.8 gms/cc |
| D | Fluid Handled in Jacket | Hot Water / Raw water |
| E | Service | Phase preparation for OINTMENT preparation |
| F | Operating Temperature | 20-80 deg. C |
| G | Operating Pressure | ATM |
| H | Operating pressure in Jacket | 1.5 Kgs/cm2 |
| I | Minimum Steerable Volume | 25 % of Working Volume |
| J | Min. Temperature sensing Volume | 20% of working Volume |
| 03 | MATERIAL OF CONSTRUCTION | |
| A | Shell / Bottom / Top dish | SA 240 Gr. 316 |
| B | Jacket | SA 240 Gr. 304 |
| C | Stirrer Mounting Pad | SA 240 Gr. 316 |
| D | Stirrer Shaft | SS 316 |
| E | Gasket | Food grade Silicon |
| F | Nozzles | SS 316 |
| G | Mechanical Seal Type | N/A |
| H | Baffles | SS 316 |
| I | Monkey Ladder | SS 316 |
| J | Legs Pipe | SS 304 |
| K | Base plate | SS 304 |
| L | Hardware - Internal | SS 316 |
| M | Hardware - external | SS 304 |
| N | Product outlet Valve type / MOC | Sanitary Design with 1 side flange an 1 side TC connection / SS 316 |
| 05 | INSULATION AND CLADDING | |
| A | Type of insulation | Mineral wool |
| B | Insulation Thickness | 50 mm |
| C | Insulation cladding | SS 304, full welded |
| 06 | DRIVE AND AGITATOR DATA | |
| A | Type of agitator | SILVERSON type / Propeller type as per requirement |
| B | Agitator Entry | Top Entry. |
| C | No. of Impeller | 01 |
| D | Impeller Dia | As per design |
| E | Shaft Dia. | As per design |
| G | Shaft Type | Solid |
| H | RPM | 1440 RPM |
| I | No. of Baffles | 01 No. |
| J | Motor Type | TEFC/Non FLP / 3Ph/415V/AC |
| L | Transmission | Direct Mounting |
| 07 | SURFACE FINISH | |
| A | Product Contact Parts | 220 grit mirror finish |
| B | Product non contact parts | 180 Grit Matt finish |
| C | Mild Steel Surfaces | Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint - IF APPLICABLE |
C. Manufacturing Vessel
| Sr. no. | Description | Specifications | |
| TAG | OINTMENT Manufacturing Vessel | ||
| 01 | GENERAL SPECIFICATIONS | ||
| A | Function | To prepare OINTMENT | |
| B | Code | Built as per Good Engineering Practice and to comply cGMP standard | |
| C | MOC | SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials. | |
| D | Type | Cylindrical Vertical with bottom dish end welded and top dish end with body flange | |
| E | Mounting | Vertical on stand. | |
| 02 | PROCESS DETAILS & OPERATIONAL DATA | ||
| A | Operation Type | Batch | |
| B | Fluid Handled in vessel | Pharmaceutical OINTMENT | |
| C | Specific Gravity | 0.8 gms/cc | |
| D | Fluid Handled in Jacket | Hot Water / Raw water | |
| E | Service | Preparation of OINTMENT | |
| F | Operating Temperature | 4 to 80 Deg. C | |
| G | Operating Pressure | FV to ATM Kgs/cm2 | |
| H | Operating pressure in Jacket | 1.5 Kgs/cm2 | |
| I | Minimum Steerable Volume | 25 % of Working Volume | |
| J | Min. Temperature sensing Volume | 20% of working Volume | |
| 03 | MATERIAL OF CONSTRUCTION | ||
| A | Shell / Bottom / Top dish | SA 240 Gr. 316 | |
| B | Jacket | SA 240 Gr. 304 | |
| C | Stirrer Mounting Pad | SA 240 Gr. 316 | |
| D | Stirrer Shaft | SS 316 | |
| E | Gasket | Food grade Silicon | |
| F | Nozzles | SS 316 | |
| G | Mechanical Seal Type | N/A | |
| H | Baffles | SS 316 | |
| I | Hardware - Internal | SS 316 | |
| J | Hardware - external | SS 304 | |
| K | Product outlet Valve type / MOC | Sanitary Design with 1 side flange an 1 side TC connection / SS 316 | |
| 05 | INSULATION AND CLADDING | ||
| A | Type of insulation | Mineral wool | |
| B | Insulation Thickness | 50 mm | |
| C | Insulation cladding | SS 304, full welded | |
| 06 | DRIVE AND AGITATOR DATA | ||
| A | Type of agitator | Semi Contra Type with top entry homogenizer | |
| B | Agitator Entry | Top Entry for Semi Contra & Homogenizer | |
| C | No. of Agitator | 01 | |
| D | Agitator Design | As per design | |
| E | Shaft Dia. | As per design | |
| G | Shaft Type | Solid | |
| H | RPM | 20- 70 for Semi Contra Agitator ( Varable through VFD) & 1440 for Homogenizer | |
| I | No. of Fix Baffles | As per design | |
| J | Motor Type | TEFC/Non FLP / 3Ph/415V/AC | |
| K | Transmission | Rigid Coupling for shaft joint inside the vessel and Flexible coupling for gear box - agitator shaft. Motor to Gear Box - direct couple | |
| L | Shaft Sealing | Single Dry seal for top agitator ( Leak proof / Hi Fab Make) & Double cartridge water cooled type for homogenizer - SIGMA / Techno-Seal Make | |
| Water Flow detection sensor for double cartridge seal shall be provided which will trip the motor, if the water flow to the sensor is stopped. | |||
| M | Gear Box for Main Drive | Worm reduction type | |
| N | Bearing Housing | SS 304 Bearing housing with heavy duty Taper roller bearings - 02 nos. | |
| O | Drive Stool assembly | SS 304 stool with 20 thick SS 304 Flanges | |
| P | Agitator PAD Plate | Solid SS 316 - 25 mm thick * 250 Dia. | |
| Q | Scrapper Blades | 02 Nos. Floating type PTFE scrapper blades shall be provided to cover total wall surfaces of the mixing vessel. | |
| R | TOP Dish Lifting | By means of 02 nos. hydraulic cylinders and power pack unit. | |
| S | Host Burst check valve | Will Be provided which will not allow the lifted load to come down in case the hydraulic hose pipe burst or any leakages from hose pipe / joint. | |
| 07 | SURFACE FINISH | ||
| A | Product Contact Parts | 220 grit mirror finish | |
| B | Product non contact parts | 180 Grit Matt finish | |
| C | Mild Steel Surfaces | Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint | If applicable |
D. INTER CONENCTING PIPE LINES
Inter connecting pipe line provided as under;
- From wax phase vessel to manufacturing vessel through inline type conical filter
- From water phase vessel to manufacturing vessel through inline type conical filter
All interconnecting pipe lines are internally electro polished and with TC joints for easy in cleaning
E. WATER RING TYPE VACUUM PUMP
- PUMP TYPE : Water Ring type
- Model : Standard
- MOC : C. I.
F. INTEGRATED CONTROL PANEL
SS 304 power panel, which shall be mounted on service floor consisting of require switch gears and fuses. SS 304 Operating panel mounted near the equipment inside the production area, consisting of following controls
- Main Drive motor ON OFF for wax phase vessel with motor ON indication.
- DTIC for wax phase vessel
- Main Drive motor ON OFF for water phase vessel with motor ON indication.
- DTIC for water phase vessel.
- Main Drive motor ON-OFF for manufacturing vessel with motor ON indication.
- POT for RPM variation for semi contra agitator.
- Main drive ON-OFF for homogenizer motor with motor ON indication.
- Timer for homogenizer motor.
- Vacuum pump ON OFF.
- Steam ON-OFF selector switch for all jacketed vessels.
- Total process timer.
SAFETY FEATURES
- Water flow sensor for mechanical seal of bottom entry homogenizer.
- Single phase preventer.
- Over Load relay for motor overloading protection.
- Heat Extraction fan and ventilation filter in power panel.
- Emergency OFF in operating panel.
Note: Cable between power panel to control panel and from power panel to respective motors are not in our scope of supply.
| 01 | GENERAL POINTS | ||
| A | All product contact parts shall be of SS 316 & non contact parts shall be of SS 304, unless otherwise specified | ||
| B | All electrical shall be of non FLP construction. | ||
| C | All electrical switch gears shall be of C&S / L&T / Siemens make | ||
| 02 | DOCUMENTS | ||
| A | FDS | Provided immediate up on receipt of order | |
| B | DQ | Provided immediate up on receipt of order | |
| C | Drawing for approval | Provided immediate up on receipt of order | |
| D | Final As built Drawing | Provided along with machine dispatch | |
| E | IQ / OQ / PQ | Provided along with machine dispatch | |
| F | O&M Manual | Provided along with machine dispatch | |
| G | MTR | Provided along with machine dispatch | |
| H | RM test certificates | Provided along with machine dispatch | |
| I | Bought out items test certificates | Provided along with machine dispatch | |
| J | Electrical Diagram | Provided along with machine dispatch | |
| K | Internal Trial report | Provided along with machine dispatch | |
| L | Warrantee Certificate | Provided along with machine dispatch | In our format |
| M | FAT file / report | Provided before FAT | |
| N | SAT file / report | Provided along with machine dispatch | |
Batch Size
Available model 50 KG to 10,000KG working Capacity.
Vacuum Mixer / Plant for Cosmetics, Pharmaceuticals, & Personal Care products.
We offer ointment cream lotion plant, ointment cream manufacturing plant, toothpaste manufacturing plant, gel manufacturing plant, ointment mixing vessel and cosmetic manufacturing plant, Sterile Ointment Manufacturing Plant in the Pharmaceutical, Ayurvedic and Cosmetic Industry is mainly used to produce Ointment and Oil based products.
Ointment cream manufacturing plantINTRODUCTION
Apple pack Equipment is expert in developing and manufacturing plant machineries and equipment for liquid or semi-solid cosmetics. Our rich experience and know how in designing and manufacturing of machineries and equipment are beneficial to our customers.
With wide range of machineries and equipment for cosmetics, Personal care and medicated ointment products, we are confident to satisfy our customers’ requirement of hygiene, quality & operational efficiency for whatever the application, from extremely fine combination of colouring particles to the homogenization of cream and lotion.
A combination of agitator and homogenizer is crucial for the mixing process. All “APE-MIX” Vacuum Mixers are safe, fast and economical production of various cosmetics and personal care products, from emulsion to gels, low to high viscous products. “AP-MIX” are suitable for various manufacturing conditions.
SALIENT FEATURES
- Available in R&D scale to large commercial scale models, ranging from 25 Ltr to 10000 Ltr. batch size.
- cGMP compliant design. Stainless Steel 316 / 316 L grade product contact parts with option for different grade contact and non-contact parts MOC.
- Semi auto or fully automated operation.
- PLC panel with colour touch screen MMI as an operating panel. 3 Level password protection with Manual / Auto / Maintenance mode of operation.
- Designed with special features that most suitable for multiple cosmetics / personal care products manufacturing in a single plant.
- Vacuum Mixer with different combination of agitators and scrapper blade design, to suit specific product manufacturing process.
- Hydraulically operated lifting and lowering of top drive assembly for main Mixer, for ease in maintenance and cleaning.
- Jacket suitable for heating and cooling of process mass during operation.
- Different jacket options like limpet jacket, plain jacket with spiral stiffeners, dimpled jacket.
- Clean In Place (CIP) feature
- Suitable for Sterile In Place ( SIP)
- Plant for dedicated products like Face wash, Cream, Body lotion, Shampoo, Hand wash, Moisturizer, Petroleum jelly etc… are also available.
- Rotor-Stator type homogenizer with pumping function and / or option for external recirculation.
- Working platform with dimpled top plate / chequered plate for safe working of operator. Toe guard for additional safety of operator, during working.
| Utilities |
| 1“Dia. Steam Inlet Make 1 ½” DIA. Common Header for 3 Vessels. |
| 1 ½” Dia. Steam Condensate Make Common Header for 3 Vessel. |
| 1” Dia. Raw Water Line. |
| D.M. Water Line. |
| Cooling Water If Cooling Tower You Have & Drain Line. |
| Vaccum Pump 5 HP |
STANDARD SCOPE OF SUPPLY
Basic version of complete plant consists of following equipment / accessories;
- Wax / Oil phase preparation vessel with cowl blade or propeller type agitator.
- Water phase preparation vessel with rotor – stator type homogenizer.
- Cream manufacturing mixer with semi contra type agitator.
- Vacuum transfer of wax / Oil phase and water phase to Mixer machine.
- Twin Lobe type sanitary pump to transfer the product from Mixer to Storage Vessel.
- Non jacketed, non-agitated batch storage vessel.
- Water ring type vacuum pump.
- Working platform to cover phase vessels and Mixer machine.
- Electro polished interconnecting pipe line with in line filters for phase vessels.
- Manually operated valves.
- Positive displacement plunger type transfer pump, to transfer the product to filling station.
- Conventional electrical panel.
- Variable frequency drives for Semi Contra agitator only.
ADDITIONAL OPTIONAL SCOPE, ON DEMAND
- Close type vacuum compatible phase vessel.
- Contra rotary or Universal mixer type Cream mixer.
- Jacketed and insulated storage vessel with / without agitator.
- Two or Three stage rotor-stator type inline homogenizer, instead of bottom entry homogenizer.
- Variable frequency drive for phase vessels’ agitator and homogenizer.
- PLC + HMI based control panel with printer port.
- Pneumatically operated valves instead of manual valves.
- Load cell for accurate weighing of charge batch.
APPLICATION
APE-MIX Vacuum Mixer / Plant are suitable for production of
- Cream
- Gel
- Ointment
- Shampoo
- Sun Lotion
- Tooth Paste
- Colour Cosmetics
- Sauces / Jams
- Mayonnaise
- Ketchup
- Cheese spread and many more
Ointment and Cream Manufacturing plant batch Capacity how much?
The Ointment & Cream Manufacturing Plant, Equipment, Ointment Making machine consists of a set of equipment designed for ointment, gel, cream and lotion for capacities ranging from 5 kg kilograms per batch to 10000 kg kilograms per batch…
Application of Ointment and Cream Manufacturing plant: Body Lotion, Hand & Body Lotion, Moisturizing Body Lotion, Hydrating Body Lotion, Perfumed Body Lotion, Face & Body Lotion. Face Wash, Face Cleanser, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Face Wash with Micro-globules, Skin Cleanser, Face Wash For Oily Skin, Face Wash With Scrubbing Particles , Face Wash with AHA & BHA, Salicylic Acid Face Wash, Glycolic Acid Face Wash, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Skin Lightening Face Wash, Face Wash For Oily Skin manufacturing plant / Mixer / Equipments, Moisturizing Cream, Cold Cream, Moisturizing Cold Cream, Face & Body Cream, Hydrating Cream, Face & Body Moisturizer manufacturing plant.
Ointment Manufacturing Plant -5 kg to 10,000 kg
| Ointment and Cream manufacturing plant: following included. | ||
| Ointment and Cream Manufacturing Vessel | Ointment and Cream Wax Phase Vessel | Ointment and Cream Water Heating Vessel |
| Ointment and Cream Storage Vessel | Ointment and Cream Transfer Pump | Integrated Automatic Control Panel |
| Piping of Complete Plant | Working Platform | Vacuum Pump |
| Ointment and Cream Water Melting Vessel | Interconnecting Pipeline | Pumps for Ointment and Cream |
Benefits Of Ointment, Cream, Lotion Manufacturing Plant
Different product running our plant in Globally for Ointment Manufacturing Plant, Cream Manufacturing Plant, Toothpaste Manufacturing Plant, Gel Manufacturing Plant, Cosmetic Manufacturing Plant, Sterile Ointment Manufacturing Plant with CIP Process, Automatic Ointment Manufacturing Equipment – PLC SKID BASE, Cream manufacturing Machines.
ointment cream manufacturing plant according to client specific needs,
- Jacketed manufacturing vessel with Anchor type Agitator
- Jacketed wax phase vessel
- Jacketed water phase vessel
- Storage vessel
- Vacuum pump
- Transfer pump
- Meter-in pump for Filling station integration
- Control panel
- Interconnecting pipeline
- Working platform
- CIP and SIP modules
- Automated product transfer
- Automatic Temperature Control with PID
- Load Cells
- SCADA system architecture