Mixing Tank with Bottom Entry Homogenizer, Bottom Homogenizer Mixing Tank
Mixing Tank with Bottom Entry Homogenizer
Mixing Tank with Bottom Entry Homogenizer Specifically for reclamation of larger solids and agglomerated confectionery. The system consists of a jacketed vessel, fitted with a High Shear Bottom Entry mixer and an In-Line mixer in a recirculation system. The unit is skid mounted and has an integral control panel.
Inline Homogenisers In-Line mixer in a recirculation system
as per customer requirements, complete with Main manufacturing vessel, associate water phase, wax phase vessel, and sugar melting vessel in case of Liquid plants, thoroughly steam jacketed in heavy duty construction, with Mechanical seals at the bottom homogenizer, and top stirrers with automatic top dish opening mechanism and automatic batch weighing systems.
Mixing – the geometry of the working homogenizing vessel and the special shaped stirrer ensure uniform mixing of the product without dead zones. Thanks to special “floating” scrapers, the product does not stick to the walls of the container and does not burn, they also help to maximize the heat exchange between the wall and the product.
Homogenization – the integrated rotor-stator homogenizer located in the bottom of the container ensures fast and efficient dispersion, emulsification and homogenization. The obtained finished product looks attractive, has a stable and homogeneous structure, does not separate and has a long shelf life. Recirculation and discharge of the product is also provided by means of a homogenizer, it is not necessary to use auxiliary pumps, which increases hygiene and ease of maintenance of the equipment.
Heating and cooling – the jacket for heating and cooling makes it possible to carry out heating, melting and cooling processes in one device. Optionally, “direct steam injection into the product” allows to significantly reduce the heating time and shorten the processing time of the product.
The automated control system eliminates the human factor and guarantees consistently high quality of finished production from batch to batch.
Mixing Tank with Bottom Entry Homogenizer
In a typical operating procedure, the vessel is first charged with the base fluid, most commonly water. This is heated to the required working temperature before the Bottom Entry mixer is started and the product for reclaim is added. Large solids can be added without the need for pre-grinding. The mixer exerts a powerful suction which draws the materials down into the workhead, where they are rapidly reduced to granular size.
as per customer requirements, complete with Main manufacturing vessel, associate water phase, wax phase vessel, and sugar melting vessel in case of Liquid plants, thoroughly steam jacketed in heavy duty construction, with Mechanical seals at the bottom homogenizer, and top stirrers with automatic top dish opening mechanism and automatic batch weighing systems.
Feature:
- Working capacity from 1.5kw to 75kw
- Suitable for cream and emulsions of 20,000~80,000cps viscosity
- Suitable for batch process with high efficiency
- Dramatically reduced processing times.
- Improved product uniformity and consistency.
- Sanitary construction
- The vigorous in-tank movement provided by the Bottom Entry unit can eliminate the need for scraped surface agitation in the vessel
- Can be custom-built to suit individual process requirements
- CIP spray balls can be incorporated into vessel design.
- Jacketing on the vessel and (where required) the In-Line mixer can be used for temperature control to stop product being damaged by overheating, or setting on cooling, for instance where gelatine based confectionery is being processed.
- Different levels of automation, instrumentation can be incorporated at the design stage. The unit can also be linked to ancillary equipment or process computers if required.
Different sectors of the industry of Mixing Tank with Bottom Entry Homogenizer
- Milk – soft curd, kefir, condensed milk, reconstituted milk powder, cream Mixing Tank with Bottom Entry Homogenizer
- Fats – mixture of oils, margarine, mayonnaise, paste Mixing Tank with Bottom Entry Homogenizer
- Fruit and vegetables – jam, ketchup, sauces, puree, pastes Mixing Tank with Bottom Entry Homogenizer
- Confectionery – creams, fillings, chocolate-nut pastes, chocolate glaze, honey Mixing Tank with Bottom Entry Homogenizer
- Non-alcoholic beverages – juices, nectars, drinks Mixing Tank with Bottom Entry Homogenizer
- Cosmetics – creams, shampoos, balzams, gels, ointments, toothpaste Mixing Tank with Bottom Entry Homogenizer
- Farmaceutics – ointments, emulsions, gels Mixing Tank with Bottom Entry Homogenizer
- Chemicals – cleaning agents, adhesives, varnishes, polish, disinfectants Mixing Tank with Bottom Entry Homogenizer