Ointment Cream Manufacturing Plant & Equipment

World Class Ointment & Cream Processing Systems & Equipment

Ointment & Cream for Processing of Liquid & Semi-Solids Emulsion like, Ointment, Creams, Gel, Lotion, Shampoo, Toothpaste for different industries and application specialties within pharmaceuticals, cosmetic, food & chemical Industry with Capacity Per Batch – 25 Kgs / 50 Kgs / 100 Kgs / 150 Kgs / 200 Kgs / 250kgs / 300 Kgs / 500 Kgs / 1000 Kgs /1500 Kgs , 2000 Kg, 3000 Kgs, 5000 kgs, 7000 kgs, 10000 kegs and up to 20000 Kgs

Make World class Ointment, Cream, Lotion, and Gel, moisturizer creams.

 

MANUFATURING VESSEL FOR Ointment & Cream 

 

The vessel shall have a shell with a hemispherical bottom and flanged top dish made out of S.S. 316 plate. The vessel shall be jacketed with MS jacket suitable for 4 Kg/cm2. The jacket shall be insulated with 50 mm thk glass wool insulation and shall be cladded with 16g 304. The vessel shall be suitable for 700 mm vacuum and internal pressure of 2 Kgs/cm2/.

 

The main agitation assembly shall consists of an anchor with floating scrappers driven dual speed motor to achieve 20/40 RPM. The vessel shall be fitted with high shear emulsifier head through a water cooled mechanical seal.

 

The lid of the main mfg, Vessel will be provided with hydraulic lifting and lowering arrangement. Hydraulic arrangement will consist of:

• Hard Crome plated
• Limit switches at upper and lower limits
• Power pack of  2 H.P. with direction control valve by actuated

 

WAX PHASE VESSEL – Ointment & Cream

 

The vessel shall be in S.S 316 having cylindrical shell welded to the hemispherical bottom and shall be jacketed for 3 kgs/cm2 steam pressure. The vessel shall be insulated with 50 mm thk glass wool insulation and shall be cladded with Digital Temperature Indicator.

 

The top of the vessel shall be provided with Dished end ,  vertically mounted propeller agitator shall be provided. The vessel shall be mounted on S.S. pipe legs.

 

The bottom of the vessel shall be provided flush ball valve. All contact parts shall be of S.S. 316 /PTFE and shall be finished to class 4 B (mirror) and all external components shall be finished to 2B (dull) finish.

 

WATER PHASE VESSEL – Ointment & Cream

 

The vessel shall be in S.S. 316 having cylindrical shall welded to the hemispherical bottom and shall be jacketed for 3 Kg/cm2 steam pressure. The vessel shall be insulated with 50 mm thk glass wool insulation and shall be cladded with 16 guage S.S. 304. The vessel shall be provided with digital temperature indicator.

 

The top of the vessel shall be provided with a flat lid. On one part of the lid vertically mounted propeller agitator shall be provided. The vessel shall be mounted on S.S pipe legs. The bottom of the vessel shall be provided with 25 mm flush ball valve. All contact parts shall be of S.S 316 / PTFE and shall be finished to class 4B (mirror) and all external components shall be finished to 2B (dull) finish.

 

STORAGE VESSEL: Ointment & Cream

 

The vessel shall be in S.S 316 having cylindrical shell welded to conical bottom mounted on S.S pipe legs and 100 dia polymer castor wheel . the vessel shall be provided with 50 mm ball valve.

 

All contact parts shall be S.S. 316 quality and shall be finished to 4B(mirror ) finish and all external parts shall be finished to class 2B (dull) finish.

 

TRANSFER PUMP (Bulk Ointment/cream transfer in storage tank) – Ointment & Cream

 

To transfer ointment from manufacturing vessel to storage vessel.  All contact parts shall be S.S. 316 quality and shall be finished to 4B (mirror) finish and all external parts shall be finished to class 2B (dull) finish.

 

The pump shall be connected to the filling machine through auto manual switch. Allcontact parts in S.S. 316

 

VACUUM PUMP for Ointment & Cream Plant

Water ring type vacuum pump suitable for appplying vacuum in the manufacturing vessel unit vessel. Unit will be totally covered in S.S.

Ointment & Cream PRODUCT PIPING OF PHASE VESSEL & MANUFACTURING VESSEL

From Wax phase vessel to ointment manufacturing vessel with S.S conical filter and valve , also for water phase vessel similar system,

• Manufacturing vessel outlet to bump pump and to storage vessel with valve
• Manufacturing vessel outlet to storage vessel.
• Vacuum line from vacuum pump to ointment mfg. Vessel.
• Storage vessel to filling machine hopper.

WORKING PLATFORM

 

Aluminium chequered plate and S.S. counter sunk screw.

 

Platform shall be provided with steps on either side and a railing Stainless Steel pipe.

 

ELECTRICAL CONTROL PANEL.

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• Our systems are designed for optimization of key resources and designed with features that include.

  • Semi Contra Rotary agitator with open slot scraper design
  • Process piping with transfer panel design for automated plants
  • Separate pre-mix vessels for wax and water phase
  • Fully contained processing system
  • Flexible process parameters setting
  • Batch size flexibility
  • In-situ CIP / SIP options
  • Full / Semi automated operation
  • Capacity: 5 – 20,000 Kgs

Both creams and ointments can have medicinal or cosmetic uses