Ointment & Cream Manufacturing Plant

Ointment & Cream Manufacturing Plant

The Ointment & Cream Manufacturing Plant consists of a set of equipment’s designed for ointment ranging from 10 kg to 10,000 kg. They are excellent device for the pharmaceuticals and cosmetics industries for the production of Ointments, Cream, Lotion, Tooth Paste & other emulsions & homogenizations.

Ointment & Cream Manufacturing Plant for Pharmaceuticals – Sterile & Non-Sterile Ointment, Cream, Gel, Lotion, Medicated toothpaste.

Applications :

Ointment & Cream Manufacturing Plant  for Pharmaceuticals – Sterile & Non-Sterile Ointment, Cream, Gel, Lotion, Medicated toothpaste.

Ointment & Cream Manufacturing Plant for , Cosmetic – Lotions, Cream, Shaving Creams, sun Cream gels, Hair Dyes creams Shampoos, Conditioners, Tooth Paste, Bath Additives, Foot care Products and Many more.

Applepack offers a highly specialized and customizable ointment cream manufacturing plant that caters to the specific needs of clients, ensuring the production of high-quality semi-solid products like ointments, creams, lotions, shampoos, moisturizers, and more. Below is an overview of the plant’s components and key features:

Key Components of the Ointment Cream Manufacturing Plant:

1. Jacketed Manufacturing Vessel with Anchor Type Agitator:
   • The heart of the plant, this vessel mixes the final ingredients, providing both agitation and heat control to maintain the desired consistency and quality of the product.
2. Jacketed Wax Phase Vessel:
   • Used for mixing the oil/wax-based ingredients, it ensures proper solubility and temperature control with heating and cooling mechanisms.
3. Jacketed Water Phase Vessel:
   • Mixes aqueous ingredients, where controlled heating and cooling are achieved to maintain the right temperature for the formulation.
4. Storage Vessel:
   • Holds the final product after mixing and emulsification for storage and further processing.
5. Vacuum Pump:
   • Ensures the product is manufactured under vacuum to minimize contamination and promote smooth mixing.
6. Transfer Pump:
   • Transports materials between vessels to maintain continuous production flow.
7. Meter-In Pump for Filling Station Integration:
   • Accurately meters the product during filling to ensure consistency in volume.
8. Control Panel:
   • Centralized panel to control all aspects of the operation, ensuring automated operation with minimal manual intervention.
9. Interconnecting Pipeline:
   • High-quality pipelines ensure efficient and safe transfer of materials between different vessels in the system.
10. Working Platform:
    • Provides safe access to all areas of the plant for maintenance and operation.
11. CIP and SIP Modules (Cleaning-In-Place & Sterilization-In-Place):
    • These modules allow for easy cleaning and sterilization of the system without disassembling, maintaining product safety and hygiene.
12. Automated Product Transfer:
    • Automation ensures that the transfer of materials between different phases is smooth, with minimal downtime and human error.
13. Automatic Temperature Control with PID (Proportional-Integral-Derivative):
    • Ensures precise temperature management across the different phases of the manufacturing process.
14. Load Cells:
    • Measure and monitor the exact amount of ingredients being added, ensuring accurate and consistent formulations.
15. SCADA System Architecture:
    • SCADA (Supervisory Control and Data Acquisition) system integrates all operations, allowing remote monitoring and control of the entire plant.

Features of the Ointment, Cream, Lotion Manufacturing Plant:

• Uniform Ingredient Dispersion:
  • Ensures that ingredients are evenly distributed throughout the formulation, leading to a consistent final product.
• No Wall Caking:
  • Special agitation and design features prevent product from sticking to the walls of the vessel, ensuring complete product transfer.
• Operator-Friendly:
  • Designed for efficient operation by one operator and one helper, minimizing the need for a large workforce.
• Efficient Heat Transfer:
  • The vessels are designed to provide optimal heat transfer, reducing energy consumption and enhancing product quality.
• Particle Size Reduction (< 5 Microns):
  • The homogenizer ensures the product has a uniform particle size, which is crucial for smooth texture and appearance.
• Reduced Batch Processing Time:
  • Advanced technology ensures faster processing times, increasing overall production capacity.
• Reduced Changeover Time:
  • Quick changeover capabilities minimize downtime when switching between different formulations.
• Consistent Product Composition:
  • Every batch is produced with the same consistency in composition, improving product quality and reducing variability.

Materials & Compliance:

• All vessels and components are made from SS316L grade stainless steel, ensuring corrosion resistance and durability.
• The plant complies with cGMP (current Good Manufacturing Practice) guidelines, ensuring that all manufacturing processes meet stringent quality standards.

Automation and Control:

• The entire plant can be fully automated, reducing the need for manual operation and increasing efficiency.
• Pneumatically operated valves provide precise control over fluid transfer and ingredient addition.
• The control panel offers centralized management, with emergency stop functions, mains supply indicators, and other safety features to ensure safe operation.

Why Choose Applepack’s Ointment Manufacturing Plant?

• Customization: The plant is fully customizable to meet the specific needs of your product formulations and production requirements.
• Efficiency: State-of-the-art technology minimizes production time, reduces errors, and ensures high-quality, consistent products.
• Hygiene & Safety: The integration of CIP/SIP modules and vacuum technology ensures high hygiene standards, making the plant ideal for aseptic manufacturing processes.
• Low Maintenance: The design is user-friendly, and most processes are automated, reducing the need for constant supervision and maintenance.

Applepack’s ointment cream manufacturing plant is the ideal solution for companies looking to produce high-quality semi-solid products with minimal intervention, advanced features, and automated operations.