Ointment Plant / Cream Plant / Toothpaste Plant / Gel Manufacturing Plant
Main Vessel:
- Choice of various type of anchor design.
- Homogenizer (option) Top Entry, side Entry, Bottom Entry with circulation facility
- Hydraulic lid lifting for fast & easy cleaning of top dish & vessel.
- Load Cell for fast & accurate measuring system.
- Flexible product transfer pipe & fitting in case of load cell & hydraulic lifting.
- VFD for Anchor agitators to vary the RPM.
- VFD for Homogenizers to vary RPM.
- Specially Design drive assembly.
Wax vessel:
- Open top with top Entry agitator Cowl disc type or paddle with Slow Speed Anchor.
- Close top with top/bottom entry agitator Cowl disc type or propeller type stirrer.
Water Vessel:
- Open top with top entry propeller stirrer
- Close top with bottom or top entry propeller
Design Base:
- A Special pharmaceutical design enables application in biotechnical process. Material, surface as well as general design are in keeping with the GMP directives as well as the recommendations of the FDA & USFDA.
- Vessel design as per ASME guideline and tailor made design as per users / product Requirements.
- All vessel are per GMP regulations.
- Total plant is design & supplied as per CGMP guidelines
Advantages :
- Choice of various type of anchor design
- Simple to operate
- Flexible Configuration
- Fully Automated
- Fast product change over
- Rapid & effective cleaning CIP/SIP
- Integration into existing process control system
- Mixing, dispersing & homogenizing in one operation
- Homogenous product consistency without trapped air bubbles
Application
- Pharmaceuticals: Creams, Gels, Sterile & Non Sterile Ointments and Biotech products.
- Cosmetics: Cold Creams, Hair Dye Cream, Conditioners, Lotions, Gels, Mascara make-up, Shampoo, Toothpaste.
We design, manufacture and supply the complete customized automated (Sterile/Non-Sterile) Ointment/Cream Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements.
- Transfer of products from storage vessel to filling line
- Load Cells for Manufacturing Vessel for weight automations
- Vacuum Transfer Systems for Oil & Water Phase
- PLC based Automation system suitable for SCADA connectivity.
- Dedicated Skid, CIP & Sanitization System
- Inter-connecting aseptic piping and valves system
- SS Operating Platform
- SS Control Panel
- Flame-proof System on request
SPECIFICATIONS
- High sanitary standard Design & Manufacturing
- Internal surface Mirror polished to less than 0.5 Micron RA
- Double Speed contra-mixing slow agitator with step less speed control
- Inbuilt/Inline High-speed Homogenizer
- Hydro Lift top covers
- SS 316L contact parts & SS 304 Non-contact parts
- High standard Automation System
- Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
- Smooth processing with low shear force
- Teflon scrapping mechanism with Agitator
- Internal/External re-circulation system
- Fine distribution range 10 – 1 Micron
- 100L to 10000L with viscosities up to 1,00,000 cPs
APPLICATIONS
- Lotion/Cream
- Delicacies
- Hair Cosmetics Products
- Skin Cosmetics
- Gels
- Emulsions
- Lotions
- Tooth Paste
- Jams
- Dressings
Manufacturer of a wide range of products which include shampoo manufacturing plant, liquid oral manufacturing plant, toothpaste manufacturing plants, cream gel lotion manufacturing plant, and cream manufacturing plants & equipment and accessories.
- Ointment Manufacturing Vessel
- Wax Phase Vessel
- Water Phase Vessel
- Storage Vessel
- Vacuum Pump
- Control Panel
- Product Piping
- Working Platform