Plowshare Mixer, plough share mixer -blending, drying Mixing & Batching Systems
Ploughshare Mixer & Blender
Ploughshare Mixer consists of a cylindrical drum containing plough shaped mixing elements that are mounted on a horizontal shaft. It creates a mechanical fluidized bed mixing action.
PLOWSHARE Mixers are the most efficient mixers available in the world and consist of a horizontal cylindrical container with multiple plow shaped shovels mounted on the main shaft. With 15% – 85 % filling of the mixer volume providing multiple batch sizes and increased flexibility in only one machine. The size, number and positioning, geometric shape and peripheral speed of the mixing elements are precisely coordinated to efficiently produce a whirling cross action three-dimensional product movement. The complete Mixing chamber becomes an Active Zone, whereby the entire product is constantly involved in the mixing process eliminating “dead zones” or low-movement zones inside the Mixer guaranteeing fast, precise unpredictable homogenous mixing.
The mixing tools are specially designed to lift the material from the inside wall of the container without smashing the particles against the chamber wall which reduces the risk of product degradation resulting in the ideal Mixer for all products and applications and perfect for Mixes which contain multiple materials of varying bulk densities.
Mixers, Granulators, Stirred Bunkers, Dryers, Sterilizers, Reactors, Complete Modules for mixing powders, pastes, fibers, liquids. Accessories and Spare Parts.
ploughshare mixer -Plowshare mixer, Plough mixer
ploughshare mixer, Plowshare mixer, Plough mixer, Ploughshare Batch Mixer Shovels & Choppers, mixing and blending, drying Food Premix & Spice Blending , mixing of raw materials , Mixing of Metal Powders & Bonding material ,Granulation ,Dry mix Mortar ,Homogenization of powder material in Pharmaceutical, Chemical , fine Chemical etc.
Plough shear mixer working principle
Plough Mixer is a high-speed mixer with high homogeneity. During the mixing process, the raw materials are transferred around the drum in a radial, lateral and longitudinal movement by the high-speed plough shears and choppers. Moreover, the mixing time is short, especially for free-flowing powders or granules. Liquid additive and Heating or Cooling is also applicable.
A ploughshare mixer is a type of industrial mixer used for blending and mixing various materials. It is designed with a horizontal cylindrical tank and features a central shaft fitted with plough-shaped mixing elements. These elements rotate at high speed, creating a three-dimensional movement of the material inside the tank. This design allows for efficient mixing, ensuring a homogenous blend of ingredients.
Here are some key features and benefits of ploughshare mixers:
- High Mixing Efficiency: The plough-shaped elements provide thorough and consistent mixing, reducing mixing time and ensuring uniformity.
- Versatility: Suitable for mixing powders, granules, pastes, and even some liquids. Commonly used in industries like food processing, pharmaceuticals, chemicals, and construction.
- Scalability: Available in various sizes, from small lab-scale units to large industrial mixers, making them suitable for different production capacities.
- Gentle Handling: The design minimizes shear forces, making it ideal for mixing fragile or sensitive materials without damaging them.
- Optional Features: Can be equipped with additional features like heating or cooling jackets, vacuum systems, and spray nozzles for liquid addition.
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Application – Plough shear mixer manufacturers in INDIA
Our Plough Share Mixer machine installed many different product and application such coffee, granules, cellulose, Aluminum Powder, PP, PVE, PVC , pharma OSD, Ceramic, Starch, Seasoning, Pharma healthcare, Chocolate, Food Additive, Herbs, herbal, Nutraceutical , Chemical, Pesticide, construction materails, Plastic, Dye , carbon , Sludge Drying , Tobacco, Food Indsutry , Battery ,Agricultural , Construction , Chemical , Comprehensive Industry
Plough mixer is widely used to mix powder, granule, and small liquid additives in food, chemical, and construction line. It is particularly good at handling food additives, mortar, fertilizing, sludge, plastic, and special building material. The powerful shearing effect makes it high efficiency, and good mixing result.
In the first case the mixing shaft and the tools are horizontally installed, thus achieving, at corresponding movement, the product reaching from a loose product bed up to a mechanically generated fluidized bed. In the second case the mixing shaft is installed in vertical direction, whereby a so called vortex is built at corresponding movement. The installation of fast-rotating chopper heads enables the mixing of products tending to lump formation. Due to the mixing tools, the material to be mixed is hereby specifically fed to the activity area of the chopper head. Besides the conventional plough share mixing tools a large variety of modified mixing tools is available, facilitating an optimum adaptation of the mixing tools to the individual material.
Optional Features:
- Carbon Steel, Stainless Steel 304, Stainless Steel 316L;
- Different type of plough according to material characteristics;
- Internal pressure, Sanitary type construction;
- Flap valve, butterfly valve, slide gate valve, ball valve, rotary valve;
- Horsepower to suit higher density materials;
- Explosion-proof motors;
- Controls such as variable frequency drives, motor starters and operator stations are available;
- Spray nozzles for liquid introduction, Jacket for heating or cooling.
Plough shear mixer design calculation
Series gearbox, straight installation with three 3000 rpm high-speed chopper; access door with safety switch; pneumatic dislocation valve; air-purged seal for main shaft and chopper; mirror polished for inner surface, draw bench for the outer surface.
Working principle: column tank equipped with a parallel shaft; a number of plows distribute in the shaft which achieve rapid splitting and mixing function for the material through the faster rotation speed and interact with 1500/3000 rpm separate choppers in order to realize the shear and mix function..