Shovel Mixer, Horizontal plough mixer – Batching & Conveying System

The horizontal plough mixer is a state-of-the-art mixing equipment from Germany, designed for high efficiency and uniformity while maintaining a low energy cost and minimal pollution. Its unique agitator combines multiple groups of ploughs and fly-cutters, allowing it to effectively mix, smash, and disperse various materials.

Key Features:

• High Efficiency & Uniformity: Ensures consistent mixing results.
• Low Energy Consumption: Cost-effective operation.
• Versatile Applications: Ideal for powder-powder, powder-liquid, and powder-particle mixing, particularly effective for materials prone to aggregation.
• Liquid Injection: Capable of spraying liquids into powders during mixing.
• Optional Systems: Vacuum and drying systems can be integrated.

Technical Specifications:

• Materials Specific Gravity: Up to 5 g/cm³
• Production Capacity: Ranges from 50 to 30,000 liters

Applications:

Suitable for various industries, including:

• Pharmaceuticals
• Food Processing
• Pesticides
• Dyes
• Chemicals
• Plastics
• Lithium Batteries
• Ceramics
• Fertilizers
• Rubber
• Mortar

Applicable Materials:

Can effectively mix powders with good fluidity and a specific gravity up to 5 g/cm³, with a liquid content of up to 20%. This includes materials like:

• Medical intermediates
• Flavorings
• Pesticides
• Reactive dyes
• Lithium cobalt oxide battery materials

This mixer stands out for its ability to handle a wide range of materials while ensuring high mixing quality and efficiency.

Shovel Mixer – Powder Mixing Production Line – Loading system, mixing & Blending system, finished product Silo + packaging system, control system, and dust removal.The integrated system consists of a powder unloading and feeding system, batching and conveying system, mixing system, discharging system, and cleaning system.

1. Food Processing Industry:

• Milk Powder and Protein Powder: The equipment ensures the uniform blending of powdered milk and protein powders, ensuring consistency in texture and nutritional content.
• Instant Noodles: Used to mix flour, water, and seasoning components for instant noodle production. Your mixers help achieve the right consistency and dough quality, vital for texture and taste.
• Coffee: Your equipment can mix coffee powder, flavors, and other additives to ensure even dispersion of ingredients, enhancing the flavor and aroma.
• Eight Ingredient Porridge: This complex mixture of grains, nuts, and other ingredients requires precise blending to achieve consistency in flavor and texture.
• Monosodium Glutamate (MSG): Used to enhance flavor in food products, your mixers ensure the even distribution of MSG in the powder form for consistent taste across batches.
• Tea: Tea leaves and additional flavorings (herbs, fruits, etc.) can be mixed to ensure that the aroma, taste, and consistency are the same throughout production.
• Vitamins: Mixing powdered vitamins into various food products ensures proper distribution, so the nutritional content is consistent in each serving.

2. Food Ingredients:

• Starch and Flour: Commonly used in baking, sauces, and processed foods, your equipment helps to mix starch and flour evenly with other ingredients, ensuring smooth texture and uniform product quality.
• Sugar Alcohol and Salt: Often used in low-calorie and specialty foods, your mixer can handle these components to achieve the right balance of sweetness and saltiness without clumping or uneven texture.
• Cocoa Powder and Spices: These ingredients need precise mixing to ensure that they are evenly distributed in food products, preventing clumping and ensuring consistent flavor.
• Dietary Fiber: The mixing of fibers, often in powdered form, with other ingredients is crucial for maintaining the desired nutritional content and consistency in the final product.
• Nuts, Meat, and Cereal: Your equipment helps to mix various ingredients like nuts and cereals for snack foods, ensuring uniformity in texture and flavor.

3. Food Additives and Aids:

• Acidulants and Antioxidants: Essential for food preservation and flavor enhancement, your equipment ensures these additives are evenly mixed without degrading their properties.
• Zymin and Antiseptics: These ingredients, which may be used in fermentation processes or for food preservation, need precise handling, ensuring that they remain active and evenly distributed in the food mixture.
• Thickeners and Food Bleachers: For improving texture and appearance, these additives need uniform mixing, which your equipment can provide to prevent clumping and ensure proper consistency.
• Raising Agents and Colorants: Used in bakery products and other food applications, ensuring even dispersion helps to maintain consistent rise and color in products like cakes, breads, and pastries.
• Edible Gelatine: Used for creating gels, candies, and other food products, ensuring uniform distribution is key to maintaining texture and consistency.

4. Medical and Health-Related Applications:

• Medical Intermediates: Your equipment can be used to mix medical raw materials or intermediates used in pharmaceuticals, ensuring even distribution of ingredients for precise formulations.
• Chinese Medicine: This includes the mixing of traditional herbs, powders, and extracts. Uniform mixing is crucial for maintaining efficacy and consistency in each batch.
• Health Foods: For the production of dietary supplements, functional foods, and nutraceuticals, your mixers ensure that active ingredients (like vitamins, minerals, or probiotics) are evenly incorporated for maximum benefit.
• Brewing: In the production of beverages like beer, wine, or health drinks, your equipment is used to mix ingredients like hops, malt, and flavors, ensuring uniformity in taste and quality.
• Biological Enzymes: For applications in food production, pharmaceuticals, or biotechnology, your equipment mixes enzymes with substrates, ensuring that reactions occur evenly and efficiently.

5. Food Packaging Materials:

• Food Packing Materials: Whether it’s the mixing of biodegradable packaging materials, edible packaging components, or coating materials, your mixers help to achieve the right consistency for effective, sustainable packaging solutions in the food industry.

Benefits of Your Mixing Equipment in These Industries:

• Consistency and Quality: The equipment ensures uniform mixing, which is critical for achieving consistent flavor, texture, and appearance in food products.
• Versatility: It can handle a wide range of materials, from delicate powders (e.g., vitamins and spices) to more robust ingredients (e.g., meat, cereals, and nuts).
• Precision: The ability to adjust mixing speeds and processes allows for precise control over the consistency and distribution of ingredients, ensuring optimal quality for each batch.
• Efficiency: Continuous mixing increases production capacity and reduces processing time, while maintaining a high standard of quality across all products.
• Safety: The equipment is designed to handle sensitive and potentially hazardous ingredients, such as preservatives and antioxidants, ensuring the safety and stability of the final product.
• Adaptability: The equipment is adaptable to different production scales, from small batches for health food production to large-scale operations for manufacturing staple food products.

Conclusion:

Your mixing equipment plays an essential role in the food, pharmaceutical, health, and brewing industries, where consistent and precise mixing is vital. By handling a wide range of ingredients—from milk powder and protein powders to biological enzymes and medical intermediates—your mixers ensure that high-quality products are produced efficiently and consistently. Whether in the creation of processed foods, health supplements, or even food packaging materials, your equipment is designed to meet the diverse needs of these industries, improving both production processes and final product quality.