| The following are the components of an ointment manufacturing plant: | ||
| Manufacturing Vessel | Wax Phase Vessel | Water Heating Vessel |
| Storage Vessel | Ointment Transfer Pump – 02 Nos. | Integrated Automatic Control Panel |
| Piping of Complete Plant | Working Platform | Vacuum Pump |
| Water Melting Vessel | Interconnecting Pipeline | Pumps (Bump Pump & Metering Pumps) |
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Skin Cosmetics Manufacturing Plant ,Mixer , Equipment
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Skin Cosmetics Manufacturing Plant ,Mixer , Equipment
We designs, manufacturing Oil Phase Jacketed & Agitated Vessels, Water Phase Jacketed & Agitated Vessels, Manufacturing Vessels with special high viscosity, intimate mixing agitator and in-built or external Micro-Homogenizer having Auto Lifting top lid device & Heating cooling facility, Mixing under vacuum condition and Storage Vessels with or without Agitators.
APPLICATIONS
- Lotion/Cream
- Delicacies
- Hair Cosmetics Products
- Skin Cosmetics
- Gels
- Emulsions
- Lotions
- Tooth Paste
- Jams
- Dressings
Applicable norms like US FDA, USPE guidelines, GAMP piping guidelines and ACME.
We have come with the Ointment Plant for our customers. Inclusive of processing Lotions, creams, ointments, hair gels and toothpastes, the offered plants are used for a number of applications. Coming with their high sanitary standard design and inline high-speed homogenizer, these ointment plants are much demanded in the markets. Moreover, the offered plants can be operated from centralized operating panel by only one operator.
Features:
- ALL contact parts are SS 316 L and non-contact parts are SS 304.
- Manufacturing vessels have opening arrangement of top dish hydraulically operated.
- Silicone food grade gaskets are used.
- Top mounted mixer is with arrangement with SS 316 L anchor with mirror polish along with PTFE arranged baffles/scrapper.
- High speed homogenizer is provided at bottom arrangement with mechanical seal.
- High sanitary standard Design & Manufacturing.
- ALL material transfers are done by vacuum or by transfer pumps.
- The entire plant is equipped with CIP & SIP connections.
- Jacket have heating & cooling with temperature controller.
- VFD for Anchor agitators to vary the RPM as per Recipe and required process.
- Vacuum system is used to transfer product from one vessel to another vessel and zero retention in pre phase vessel & interconnecting pipeline.
- Vessel design as per ASME guidelines.
- Available Capacities:5 Ltrs to 10,000 Ltrs.
Working Principal
All vessels are constructed using S.S. 316 grade stainless steel sheets and are cGMP compliant. Each vessel is jacketed, insulated, encased, and equipped with an appropriate agitator assembly. In, wax is melted. Water is heated in a water heating vessel, and wax is melted in a wax melting vessel. Vacuum is used to automatically move wax and water into the production vessel.
Both wax and water are homogenized in the production vessel to generate a homogenous emulsion, which is then cooled by flowing chilled water through the jacket of the manufacturing vessel. After the emulsion has been generated, active components such as colors and other additives are added and properly combined and homogenized. Later, if necessary, scent is applied in the case of cosmetics or wherever it is required. The ointment / cream has been prepared. The same is transported into the storage vessel through bump pump. & it is automatically moved from the storage vessel to the filling machine through metering pump. The flow rate of the Metering pump may be adjusted to match the speed and capacity of your tube filling machine.
Wax Melting Vessel
All vessels are constructed using S.S. 316 grade stainless steel sheets and are cGMP compliant. Each vessel is jacketed, insulated, encased, and equipped with an appropriate agitator assembly. The wax is melted in the wax melting vessel, while the water is heated in the water heating vessel. Vacuum is used to automatically move wax and water into the production vessel. Both wax and water are homogenized in the production vessel to generate a homogenous emulsion, which is then cooled by flowing chilled water through the jacket of the manufacturing vessel. After the emulsion has been generated, active components such as colors and other additives are added and properly combined and homogenized. Later, if necessary, scent is applied in the case of cosmetics or wherever it is required. The ointment / cream has been prepared. The same is delivered into the storage vessel through bump pump and it is automatically moved from the storage vessel to the filling machine through metering pump. The flow rate of the Metering pump may be adjusted to match the speed and capacity of your tube filling machine.
Wax Vessel:
- Open top with top Entry agitator Cowl disc type or paddle with Slow Speed Anchor.
- Close top with top/bottom entry agitator Cowl disc type or propeller type stirrer.
Water Vessel :
- Open top with top entry propeller stirrer
- Close top with bottom or top entry propeller
Main Vessel:
- Choice of various type of anchor design.
- Homogeniser (option) — Top Entry, side Entry, Bottom Entry with circulation facility.
- Hydraulic lid lifting for fast 8 easy cleaning of top dish 8 vessel.
- Load Cell for fast 8 accurate measuring system.
- Flexible product transfer pipe 8 fitting in case of load cell 8 hydraulic lifting.
- VFD for Anchor agitators, Homogeniser to vary the RPM.
- Specially Design drives assembly.
| Application |
| Body Lotion, Hand & Body Lotion, Moisturizing Body Lotion, Hydrating Body Lotion, Perfumed Body Lotion, Face & Body Lotion. Face Wash, Face Cleanser, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Face Wash with Micro-globules, Skin Cleanser, Face Wash For Oily Skin, Face Wash With Scrubbing Particles , Face Wash with AHA & BHA, Salicylic Acid Face Wash, Glycolic Acid Face Wash, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Skin Lightening Face Wash, Face Wash For Oily Skin manufacturing plant / Mixer / Equipments , Moisturizing Cream, Cold Cream, Moisturizing Cold Cream, Face & Body Cream, Hydrating Cream, Face & Body Moisturizer manufacturing plant |
